Manufacturing and Industrial Engineering

  • Manufacturing process development
  • Capital equipment justification
  • Factory modeling/simulation
  • Facilities design and layout
  • Process cycle time reduction
  • Constraints and bottleneck analysis
  • Production readiness review
  • Tool/fixture/packaging design
  • Cost analysis
  • Work sampling
  • Workstation ergonomics

Supply Chain Management

  • SCOR method implementation
  • Supplier management programs
  • Procurement and contracts
  • Make/Buy analysis
  • Offshore (international) supplier management

Production Planning and Scheduling

  • Sales and Operations Planning implementation
  • Master scheduling and MRP methods
  • Capacity planning methods
  • Kanban system implementation

New Product Introduction

  • DFx processes
  • Stage-Gate processes
  • DFMEA/PFMEA
  • Cost estimating
  • Production Readiness Review
  • Concurrent engineering strategies

 

​Operational Excellence & Continuous Improvement

  • Six Sigma Tools – variability reduction
  • Lean Tools – waste ID and elimination
  • Gemba walks
  • Operations strategy development
  • Lean Accounting
  • Performance metrics development

Organizational Development

  • Employee training programs development
  • Industry operator certification
  • Employee skills management
  • Job descriptions
  • Supervisor/manager/leadership coaching
  • Staffing and organizational structure analysis

Inventory Management

  • Warehouse layout
  • Cycle counting implementation
  • Inventory reduction strategies

Quality Management

  • QMS development, implementation, certification, audit
  • Regulatory compliance review
  • Quality and reliability engineering
  • Supplier quality management programs
  • Risk management programs
  • Workmanship standards development
  • Failure analysis methods

Systems Implementation and Training

  • Enterprise Resource Planning (ERP) systems
  • Manufacturing Execution Systems (MES)
  • Product Lifecycle Management (PLM) systems
  • Database development and business intelligence